Allison products are specified by over 250 vehicle manufacturers and are. The allison generation 1 2000 transmission found in 2000 and up c and k series trucks. Beginning at the start of production for the 2000 model year, general motors introduced two new allison automatic transmissions referred to as the series and the 2000 series, for light duty 860019850 gvw and medium duty 198503000 gvw commercial trucks. Service manual gearbox allison at545 gearbox installation. Allison and 2000 product families pdf troubleshooting manual.
Consult the user guide which accompanies the allison doc for pc diagnostic tool. Allison transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service. For all the technical service information you could need for the allison tranny, grab a copy of allison 2000 transmission rebuild repair manual. Proper service and repair is important to the safe and reliable operation of the equipment. These automatic transmissions are developed for more than 300 leading world manufacturers of equipment and are used for the following sectors of the market buses, rescuers and utilities, builders and. At the speed of light, the engine and transmission communicate to provide precise, perfectly timed shifts, whatever the road or load condition. View and download allison transmission shift selector operation manual online. Allison transmission at the international commercial vehicle fair iaa introduced a new 9speed gearbox and announced the expansion of its electric drive solution portfolio. This allison 2000 series transmission is used and is being sold a complete core. Allison transmission 3000 series gearbox we created some of the most complex animations of this system to date. I work at a fleet of around 450 buses and we have about 150 buses with the allison 2000 series transmission. A brief description of the allison transmission the allison transmissions refer to figure 3 through figure 6 described in this manual include. Troubleshooting manuals except cec i imbedded in the help menu.
Allison transmissions 1200 1400 2000 series parts catalog book manual automatic. March 2000 owners manual allison onhighway 3000 mh, 4000 mh series transmissions wtec iii controls 3000 mh, mhr, mhp, mhpr. Allison transmissions and 2000 series are built for reliable, productive and fuel efficient operation. Its another gem from the experts at automatic transmission service group. This manual provides troubleshooting information for allison transmission and 2000 product families transmissions.
Allison md3060 wiring diagram allison md3060 service manual wiring within allison 2000 wiring diagram, image size 10 x 585 px, and to view image details please click the image here is a picture gallery about allison 2000 wiring diagram complete with the description of the image, please find the image you need. Online reading allison transmission service manual book are very easy, you just need to subscribe to our book vendor, fill the registration form and the digital book copy will present to you. A new generation 4 was introduced in 2005 that added a 6th gear at the very top of the ratio ladder, making it a doubleoverdrive. For the 2006 model year, manual gear selection was introduced. Allison transmission 3000 gearboxby short cgi youtube. Allison and 2000 series transmission troubleshooting manual.
Through readouts on your shift selector, you will be able to monitor. With this factory service repair manual on hand can easily help you can serve and troubleshoot heavy equipment, to resolve any problems that arise. This was a complicated series of intermeshing gears with a fluid based clutch system. Allison 2000 automatic transmission service manual.
The 2000 series transmission is designed for commercial trucks and smaller buses. The 2000 series transmission is designed for commercial trucks and smaller buses with gross weights up to 15,000 kilos 33,000lbs. Allision transmission 50006000 parts catalog allision. Allison 2000 automatic transmission service manual ebay. This illustrated manual contains detailed maintenance, service, repair and overhaul procedures for allison and 2000 series transmissions. Seek help from your nearest allison transmission service outlet when any of the above items are present, but are not responding properly. Allison transmission is an american manufacturer of commercial duty automatic transmissions and hybrid propulsion systems.
Atsg allison 2000 transmission repair manual allison. Allison transmission and 2000 troubleshooting manual. Allison transmission f6 training course spartan emergency. Figure 11 shows a typical beginning screen for the allison doc for pc diagnostic tool. Allison transmission fault codes, troubleshooting wiring. Atsg allison 2000 transmission repair manual allison transmission allison filter allison internal 3. Allison transmission and 2000 product families troubleshooting manual. Dtc reading and dtc clearing dtcs can be read and cleared by using allison doc for pcservice tool. Allison transmission is the worlds largest manufacturer of automatic transmissions for commercial vehicles and offroad applications. The second news was the development of a hybrid drive with an increased power reserve on a pure electrical load. We just had a bus a few days ago lose a transmission with the 2000 series in it. Details about allison 2000 automatic transmission service manual. Diagnostic trouble codes dtc and 2000 product families troubleshooting manualallison 4th generationcontrols 53.
Operators 2010december manual om3758en allisontransmission. The service manual is essential for professional mechanics working on the transmission. View online or download allison transmission at 545 operators manual. Allison products are specified by over 250 vehicle manufacturers and are used in many market sectors. Allison and 2000 series transmission troubleshooting.
Refer to your nearest allison distributor or dealer for information about feature availability for a speci. Each transmission series contains features which have been designed for speci. At the speed of light, the engine and transmission communicate to provide precise, perfectly timed. Allison 2000 transmission tech manual screamin diesel. We are starting to have numerous problems with these transmissions not going in reverse and defaulting and also some will not upshift.
A torque converter with lockup clutch and torsion damper. Allison 2000 transmission for sale 70 listings truckpaper. Shift selector operation and code manual its the transmission that makes the truck. Your allison transmission authorized service outlet should be consulted whenever there is a transmissionrelated concern. When it lost the transmission it was in the middle of a route, and would only go in reverse, not forward. Atsg gm allison 2000 techtran transmission rebuild manual t t2000. Initially the allison was a 5 speed transmission, rated to handle up to 620 lbft 841 nm of torque. Allison 2000 automatic transmission service group. Service manual sm4006en, mechanics tips mt4007en, and parts catalog pc3062en may be used in conjunction with this manual. Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Shift selector microphone system pdf manual download. Oct 21, 2019 allison transmission service manual download by erwincsalarda 0 comment october 21, 2019 allison, manual, service, transmission allison transmission. Displaying retrieving diagnostic trouble codes dtcs transmission. Allison transmission service manual download by erwincsalarda 0 comment october 21, 2019 allison, manual, service, transmission allison transmission.
Remote 12v or 24v sealed transmission control module tcm. Allison md3060 wiring diagram allison md3060 service manual wiring within allison 2000 wiring diagram, image size 10 x 585 px, and to view image details please click the image. Operators manual and 2000 product families international models om4118en c m y cm my cy cmy k om4118en f. In addition, the company continues to develop and maintain ongoing network solutions for integrated and efficient fleet management in remote mode. Allison transmission and 2000 troubleshooting manual has easytoread text sections with top quality diagrams and instructions,wiring schematic, and specifications to repair and troubleshoot. Allison 2000 automatic transmission service group pdf free online. Also, todays drivers are less familiar with driving manual transmissions. Bd power has discovered that the 5th gear is generally the weak link in an allison transmissi. Designed for light commercial vehicles in both onhighway and public transport applications, allison transmissions and 2000 series are built for reliable, productive and fuel efficient operation. Your allison automatic is fully electronically controlled. Best pdf repair and maintenance guide for the allison and 2000 product families. If you have any questions feel free to give us a call or send us a message. Allison transmission and 2000 series fault codes list.
Allison transmission 3000,4000 series fault code list. Here is a picture gallery about allison 2000 wiring diagram complete with the description of the image, please find the image you need. The service procedures recommended by allison transmission and described in this manual are effective methods for performing troubleshooting operations. The use of allison doc for pcservice tool is described in the instruction manual furnished with each tool. Allison transmission shift selector operation manual pdf. Allison transmission service manual download or read online ebook allison transmission service manual in pdf format from the best free book database. Allison generation 1 2000 transmission found in 2000 and up c and k series trucks.
Listofwarningscontd thismanualcontainsthefollowingwarnings itisyourresponsibilitytobefamiliarwithallofthem. The allison 2000 was one of the first trans to come out of general motors at the beginning of the 21st century. The transmission control module tcm processes information received from sensors on the transmission and sends signals to activate specific solenoids on the control valve module. Shift selector operation and code manual how to use the shift. Atsg allison 2000 transmission technical manual is necessary to diagnose, overhaul andor repair the allison 2000 transmission. Allison 2000 wiring diagram wiring diagram and schematic. The allison electronic controls package oversees the operation of the transmission, controlling transmission upshifts and downshifts, and providing important information on the operation of your drive system. Allison transmission service manuals wiring diagrams. Allison 2000 series transmission school bus fleet magazine. Allison 2000 transmissions are found in 2000 and up c and k series gm trucks. Chevrolet silverado, chevrolet kodiakgmc topkick, gmc sierra, hummer h1, chevrolet bseries, b7 bus, cseries truck, cheetah mmpv, fseries truck ford f650, international xt series.
This manual covers assembly, disassembly, diagnosis. Autodetect searches for the presence of the following transmission components or data inputs. About this manual this handbook is a mechanics reference for maintaining, removing, or installing the 3000 and 4000 product families onhighway transmission with a wtec iii. The service procedures recommended by allison transmission or the vehicle manufacturer and described in this handbook are effective methods for. The item youve selected was not added to your cart. These engine start cycles begin from when the transmission is installed during vehicle manufacture. How to fix the weak link in an allison transmission youtube.